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The Influence of Perforation Shape on Fluid Intake in Sanitary Napkins
Industry News

The Influence of Perforation Shape on Fluid Intake in Sanitary Napkins

2026-09-16

The top sheet of a sanitary napkin is the first layer that liquid contacts. When that top sheet is a perforated film, the shape, size, and density of the perforations directly determine how quickly liquid passes through, how much liquid is retained on the surface, and how resistant the sheet is to clogging. Four perforation shapes dominate the market: circular, oval, star-shaped, and slit. Each offers a different balance between penetration speed and anti-clogging performance.

The Fluid Mechanics of Perforation

When liquid contacts a perforated film, it must overcome surface tension to enter the apertures. The driving force is the capillary pressure generated by the pore geometry. The resistance comes from the viscosity of the liquid and the friction between the liquid and the pore walls. The shape of the perforation influences both the capillary pressure and the flow resistance.

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Circular Perforations: The Standard

Circular holes are the most common and the simplest to manufacture. They provide a uniform, predictable flow path with moderate capillary pressure.

  • Penetration speed: Good. The circular geometry creates a stable meniscus, allowing liquid to enter smoothly.

  • Anti-clogging: Moderate. The symmetrical shape is prone to blockage by gel particles or viscous fluid, as the pore can be sealed off by a single swollen SAP particle.

  • Skin feel: Smooth, but the circular edges can feel slightly sharp against sensitive skin if not properly rounded.

Oval Perforations: Improved Flow and Comfort

Oval holes are elongated versions of circular perforations, providing a larger open area per pore without increasing the pore width significantly.

  • Penetration speed: Excellent. The elongated shape provides a larger entry area, reducing the resistance to liquid flow.

  • Anti-clogging: Good. The elongated geometry is less likely to be fully sealed by a single particle, as the pore remains partially open even when partially blocked.

  • Skin feel: Softer than circular holes, as the elongated shape reduces the edge pressure against the skin.

⭐Star-Shaped Perforations: Maximum Open Area

Star-shaped perforations have multiple points radiating from a central opening, creating a high open area and a complex flow path.

  • Penetration speed: Very good. The multiple entry points allow liquid to enter from different directions simultaneously.

  • Anti-clogging: Excellent. The complex geometry prevents complete blockage; even if one point is blocked, others remain open.

  • Skin feel: The pointed edges may feel rougher than oval or circular holes, requiring careful rounding during manufacturing.

Slit Perforations: The Anti-Clogging Champion

Slit perforations are narrow, elongated openings that resemble small cuts in the film. They are designed primarily for anti-clogging performance.

  • Penetration speed: Good to very good. The narrow slit creates high capillary pressure, drawing liquid in quickly.

  • Anti-clogging: Excellent. The slit geometry is extremely difficult to seal completely, as the narrow opening remains patent even under pressure.

  • Skin feel: Smooth, as the slit edges are typically soft and flexible.

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Comparative Performance

Shape Penetration Speed Anti-Clogging Skin Feel Best Suited For
Circular Good Moderate Moderate Standard products
Oval Excellent Good Good Premium products
Star Very good Excellent Moderate High-flow, heavy-duty
Slit Good to very good Excellent Good Sensitive-skin, anti-clog

Why This Matters for Procurement

For buyers, the perforation shape is a key differentiator in top sheet design. Products using oval or star-shaped perforations typically offer better fluid intake and a more comfortable skin feel, making them suitable for premium positioning. Slit perforations are ideal for products designed for heavy flow or sensitive skin, where anti-clogging and gentle contact are priorities. When evaluating samples, examine the perforation pattern under magnification and consider how the shape aligns with the intended product positioning.

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